About Us
We are a quality conscious nonferrous heat treatment unit, having three plants based in Talawade, Bhosari and Pirangut in Pune district in Maharashtra state, India, dedicated to the fulfillment of stringent quality needs of Aluminium casting, forging and extrusion industry. Bhosari plant is dedicated to a single automotive customer, while the Pirangut and Talawade plants are available for any customers. To meet very rigid specifications and quality requirements, we have developed, over many years, the right heat treatment setup for aluminium heat treatment.
We have installed sophisticated Solution treatment furnace setup at all our plants, having the facility of drop bottom with high velocity forced air circulation to get the temperature uniformity within ± 50C as well as minimum quench delay (< 15 seconds), to achieve the optimum mechanical properties. The setup has various interlocks to ensure the proper heat treatment cycle and to avoid any manual error. The setup includes state of the art instrumentation and controls, consisting of PID temperature controls and PLC timers. At all the setups, all the furnaces are operated and controlled by SCADA systems, removing possibilities of any human error, with a fall back facility of Time-temperature recorders as data loggers to acquire and retain Time-temperature, quench delay and quenchant temperature records. In house hardness testing (Brinell cum Rockwell) facility will assure you of our commitment to quality.
All our furnaces have been manufactured by a furnace manufacturer having technical tie-ups with US and Japan based furnace manufacturing companies, designed to provide consistent results through uniform heat distribution and precise temperature control with a four-layered insulation and uniform air flow. The 150 to 1000 Kg. charge capacity batch type furnaces with charge size up to 1.50 M diameter and 1.00 M height combines operating flexibility with critical cycle control, custom engineered to your specific heat treatment needs. A top of the line, fully automatic, PLC controlled, continuous type Solution treatment-cum-quenching-cum-precipitation hardening furnace fulfills our zest for a human-error-free process. We routinely and expertly deal with heat treatment problems and are able to hold close hardness tolerances, control dimensional distortions, meet stringent mechanical properties and operate to specific and critical international heat treatment standards such as JIS, EN, ASTM and BIS.
We had implemented ISO 9000 self-certification right from our inception (December 1997) and received our Third Party ISO-9001:2000 certification in February 2004. This was followed by the ISO 9001:2008 certification in 2010 and ISO 9001:2015 since 2017. We have incorporated controls for all the critical parameters for this special process of Heat Treatment from IATF-16949 standard since December 2013. We have implemented the CQI-9 standard since April 2017 along with a quarterly calibration for TUS and SAT in all our plants. With optimum rates and prompt service, and with our fully trained and experienced work force team under a qualified and experienced Metallurgical Engineer with a Masters degree in Materials Science from USA, we are confident of fully satisfying all your nonferrous heat treatment needs under one roof.